Process Safety Management Masterclass

What you'll learn
Explain the principles, scope, and regulatory requirements of Process Safety Management in line with global best practices.
Conduct effective Process Hazard Analyses (PHA) using methods such as HAZOP, What-If, and LOPA to identify and control potential risks.
Develop, implement, and maintain comprehensive operating procedures and safe work practices for high-hazard operations.
Apply Mechanical Integrity (MI) and Management of Change (MOC) principles to ensure equipment reliability and safe process modifications.
Plan and execute incident investigations, emergency response strategies, and pre-startup safety reviews (PSSR) to prevent recurrence of failures.
Foster a strong safety culture through employee participation, contractor management, and leadership engagement.
Integrate PSM elements with Enterprise Risk Management (ERM) and adopt emerging digital technologies to enhance safety performance.
Requirements
Knowledge of safety is an advantage but not mandatory.
Description
This Process Safety Management Masterclass is a comprehensive online training course designed to equip professionals with the knowledge, skills, and tools to effectively manage hazards in high-risk industrial environments. Drawing on international standards, regulatory requirements, and proven industry practices, this course covers every critical element of a robust PSM framework-from hazard analysis and mechanical integrity to incident investigation and emergency planning. Participants will gain a deep understanding of how to systematically prevent catastrophic chemical releases, fires, and explosions while fostering a proactive safety culture.In today's complex industrial landscape, PSM is not just a legal requirement but a business imperative. Through engaging lectures, real-world case studies, and interactive exercises, this course bridges the gap between theory and application. Learners will explore OSHA's 14 PSM elements, global regulations like the EU Seveso III Directive, and best-practice guidelines from the Center for Chemical Process Safety (CCPS). Special emphasis is placed on integrating PSM with enterprise risk management and leveraging digital tools such as digital twins, IoT sensors, and predictive analytics to enhance safety performance.The masterclass goes beyond compliance to focus on operational excellence. Learners will learn how to identify process hazards, evaluate and control risks, develop safe operating procedures, and implement effective management of change systems. Critical skills in incident investigation, employee engagement, contractor management, and performance auditing will be developed, ensuring that graduates can lead PSM initiatives that protect people, assets, and the environment.Whether you are a plant manager, safety professional, engineer, or consultant, this course offers a complete roadmap for implementing, auditing, and continuously improving PSM systems. By the end of the program, participants will be equipped not only to meet regulatory demands but also to drive a culture of safety leadership, operational reliability, and sustainable industrial performance.
Who this course is for
Process, chemical, and mechanical engineers working in high-hazard industries.
Health, Safety, and Environment (HSE) professionals responsible for compliance and risk management.
Plant managers and supervisors overseeing operations involving hazardous substances.
Maintenance and reliability engineers involved in equipment inspection and integrity programs.
Regulatory compliance officers and internal auditors in manufacturing and process industries.
Consultants and trainers providing safety and risk management services.
Graduate students or early-career professionals aspiring to specialize in industrial process safety.
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